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Denaliweld Air Cooled Laser Welding Machine

DENALIWELD

Air Cooled Laser Welding Machine

CE & AMS & SGS certification

- Weld Up To 3/8" SS and AL

- 100% Duty Cycle for Continuous Operation

DENALIWELD

Air Cooled Fiber Laser Welding Machine

Introducing the Jet Series Portable Laser Welders – engineered with precision and innovation. Our patented CUAL mosaic laser source ensures reliable continuous operation in extreme environments, ranging from -10°C to 40°C (14°F to 104°F).

Key Features:

  • Compact & Lightweight:Weighing only 90 pounds, the Jet Series is the smallest and lightest portable laser welder available.
  • Modular Design: Easy maintenance and repair with a user-friendly modular structure.
  • Versatile Functionality:Three-in-one capabilities include Welding, Cleaning, and Seam Cleaning.
  • Seam Tracking (Optional):Enhance precision with an optional seam tracking system.
  • User-Friendly Operation:All parameters are pre-set for effortless, one-click operation.
  • Data Tracking:Integrated welding data acquisition system for monitoring operations and calculating costs.
  • Automation Ready: Seamlessly switch to Cobot/Robot automation with DENALIWELD ROBOX™ at the touch of a button.

Experience the future of portable laser welding with the Jet Series – precision, portability, and power, redefined.

A More Flexible Machine, Inside and Out

Side-Mounted Handle *

The new JET Series moves the machine handle from the front to the side, improving the overall layout and creating a cleaner, more streamlined front profile. The repositioned handle provides convenient access when moving or repositioning the machine without interfering with the front operating area.

Fully Adjustable Large Display *

The upgraded large-format display can be freely adjusted in both height and viewing angle, allowing operators to position the screen for a clearer and more comfortable view. Whether standing, sitting, or working from different sides of the machine, important settings and system information remain easy to see and access.

Air-cooled laser welding machine - Next - Generation

**The new design will be implemented starting January 1, 2027. For existing equipment, actual product specifications are subject to the products supplied by the company.

Features And Configuration

Denaliweld Air cooled fiber lasers

DenaliWeld Laser Source

Experience precision and power with the DenaliWeld Laser Source—delivering accurate output and consistently operating at full power.

  • Patented CUAL Mosaic Laser Source: Ensures continuous, reliable performance across a wide temperature range of -10℃ to 40℃ (14℉ to 104℉), maintaining stability under demanding conditions.
  • Advanced Laser Control System: Designed in-house by DenaliWeld, this system produces a smooth output curve, enhancing weld quality and delivering superior performance.

Built for accuracy, durability, and efficiency—DenaliWeld sets the standard for high-performance laser technology.

Benefit 1: Advanced 976nm Laser Pump Technology

Our laser pump utilizes cutting-edge 976nm technology, achieving an impressive 45% power transfer efficiency—far superior to the less than 20% efficiency of traditional 915nm pumps. Despite its compact size, it delivers higher output power while conserving energy. Although sensitive to temperature, our advanced chiller system ensures the working temperature remains consistently within a safe range, guaranteeing optimal performance and longevity.

Benefit 2: Proundly assembled in the USA

We assemble our equipment locally in the U.S. using top-tier international brand components, adhering to global standards as well as U.S. quality and safety requirements. At the same time, we maintain a robust inventory of parts, accessories, and consumables at our U.S. facility to ensure timely support for maintenance and repair needs.

Benefit 3: Proprietary Laser Control Software

Our independently developed laser control software precisely regulates laser output. By designing a custom output curve, we deliver intelligent and accurate power control, optimizing the welding process for smoother, stronger, and more precise welds.

Denaliweld System interface diagram scaled

DenaliWeld Welding Control System

  • Intuitive Controls: All parameters can be quickly adjusted, allowing for seamless operation and faster setup.
  • Flexible Laser Positioning: Effortlessly adjust the laser positionwithout worrying about laser deviation, ensuring precision every time.
  • Advanced Safety Features: Built-in safety settingsprovide enhanced protection for both users and observers, ensuring a safer working environment.
  • One-Click Welding: Select from accurate preset parameters with a simple click to start welding, improving efficiency and reducing setup time.

Benefit 1: User-Friendly Interface

The intuitive main screen displays all essential information clearly, allowing for easy navigation and quick access to functions. Uploading pre-set parameters is simple, ensuring a streamlined and efficient workflow.

Benefit 2: Comprehensive Access to Settings

Gain full control with easy access to all machine settings. Monitor system status, receive real-time alarm notifications, and adjust the beam center effortlessly to ensure optimal welding precision.

Benefit 3: Advanced Welding Log System

Our Welding Log System records and stores key operational data, including welding time, power, and speed. This data can be saved and uploaded for detailed monitoring, improving quality control and process tracking.

DenaliWeld Laser Welding Head

DenaliWeld Next - Generation Laser Welding Head *

The next-generation DenaliWeld laser welding head brings together smarter protection, safer operation, and more convenient controls to improve the welding experience from setup to production.

  • 4-Position Protective Lens: Uses four areas of one lens for up to 3× longer service life.
  • Multi-Layer Safety System: Combines dual safety triggers with intelligent grip detection.
  • Integrated Wire Controls: Wire Feed and Wire Retract buttons are positioned directly on the welding head.
  • Improved Spatter Protection: An optimized nozzle and wire-guiding system helps protect internal optics and reduce lens contamination.

Safer Operation. Longer Lens Life. Smarter Welding.

4-Position Protective Lens System

4-Position Protective Lens System

Get More Life from Every Lens

The precision rotating lens holder provides four usable positions on a single protective lens. When one area becomes contaminated or worn, simply rotate to a clean position instead of replacing the entire lens. This design can extend protective lens service life by up to 3× while maintaining effective sealing to help protect internal optical components.

Longer Lens Life. Less Downtime. Lower Consumable Cost.

Dual-Trigger Safety System

Dual-Trigger Safety System

Designed for More Controlled Laser Activation

A secondary safety trigger works together with the primary laser trigger to provide an additional layer of protection. The safety trigger must remain depressed before laser emission can be activated, and releasing it immediately disables the laser. The result is a simple, intuitive system designed to reduce the risk of unintended activation.

Simple Operation. Positive Control. Enhanced Safety.

Intelligent Grip Detection Safety

Intelligent Grip Detection

Safety That Knows When You’re in Control

An integrated grip sensor detects whether the welding head is being properly held before allowing laser emission. Even if both front triggers are activated, the laser remains disabled unless the rear sensor confirms a proper grip. Together with the dual-trigger system, this creates multiple layers of protection during handheld operation.

Dual Triggers + Grip Detection = Multi-Layer Protection.

Integrated Wire Feed Controls

Integrated Wire Feed Controls

Wire Adjustment Right at the Welding Head

Dedicated Wire Feed and Wire Retract controls are positioned directly above the handle, giving operators quick access to essential wire-feeding functions. Wire can be loaded, advanced, or retracted without repeatedly returning to the wire feeder, helping simplify setup and reduce unnecessary movement during everyday welding.

Control at Your Fingertips. Less Walking. More Welding.

Wire Delivery System

Optimized Nozzle & Wire Delivery System

Less Spatter. Better Protection.

The upgraded front-end assembly combines a duck nozzle, extended tube, and improved wire-stabilization design to help reduce spatter contamination around the protective lens and internal optics. Better protection helps extend consumable life and reduce replacement frequency. The new assembly also remains compatible with existing Denaliweld equipment for straightforward upgrades.

Longer Lens Life. Lower Operating Cost. Full Compatibility.

Smart Temperature & Gas Monitoring

Intelligent Temperature & Gas Pressure Monitoring

Real-Time Protection for Stable Welding.

Integrated temperature and gas pressure sensors continuously monitor welding head conditions during operation. If abnormal heat is detected—such as from a damaged or contaminated protective lens—the system alerts the operator directly on the machine interface. Gas pressure is also monitored in real time, with automatic warnings when pressure drops below the required level. This helps prevent component damage, maintain stable shielding gas supply, and reduce unexpected interruptions.

Earlier Warnings. Better Protection. More Consistent Welding.

Air Cooled Wire Feeder Next - Generation

DenaliWeld Wire Feeder *

Designed for precision and ease of use, the DenaliWeld Wire Feeder seamlessly integrates with your welding system to deliver consistent performance.

  • Enhanced Wire Capacity: The newly designed system supports wire feeding up to 2mm (5/64), accommodating a wider range of welding applications.
  • Double Wire Feeding: Offers dual-wire feeding capability, increasing efficiency and flexibility for complex welding tasks.
  • Seamless Integration: Specifically designed to complement the DenaliWeld laser welding machine, ensuring smooth operation and optimal performance.
  • Upgrad Wire Feeder Display: The upgraded touchscreen makes wire feeding easier to view, adjust, and control.

Technical Parameters

Why Choose Us.

DenaliWeld Advantage

Our Services.

We Provide Best Services

Laser Equipment Manufacturer

DenaliWeld, a globally recognized laser welding machine & laser rust removal machine manufacturer, harnesses cutting-edge proprietary technology to dominate the industry, consistently delivering unmatched precision and groundbreaking innovation to our worldwide client.

Local Services

Based in Illinois with 4 global offices, our local teams ensure fast response and professional 24/7 service after your purchase with fair laser welder cost.

Certification

DenaliWeld laser welding machine has passed SGS, CE (MD, EMC), WPQR certification, and C-Test, ensuring world-class quality, compliance with international safety standards, and proven reliability for industrial applications.

 

Research and Development

With our exceptional R&D capabilities, we stand among the few companies designing and manufacturing in-house laser sources, control systems, coolers, and setups, delivering precision, reliability, & tailored laser weld solutions for various industries.

Explore more about DenaliWeld laser welding solution

Global Services

DENALIWELD has four branches and more than 150+ dealer stores around the world. The branches can provide warehouses, inventory machines, spare parts, services, training and showrooms in local and neighboring countries.

FAQ

What Is The Warranty For DenaliWeld Machines?

We will provide a 3-year warranty on the entire DenaliWeld machine, during which the customer will receive full and prompt service. In case of non-human damage, DenaliWeld will send spare parts free of charge to replace any damaged part on the machine.

DenaliWeld can provide overseas service including installation, commissioning, training and maintenance to customers all over the world.

To become an authorized Denaliweld Agent, please submit an application through the “contact us” tab expressing your interest in representing our products in your country. We’re looking for partners with strong local market knowledge, established distribution capabilities, and a commitment to quality and customer service.

How do I contact the DenaliWeld dealer in my local city?

 If you would like to contact your local DenaliWeld agent, you can send an email to [email protected], or submit a form and we will ask them to contact you directly. You can also check whether there is a local dealer through our dealer locator. We usually indicate the dealer’s contact information.

If a customer orders a small machine with wooden packaging, we will deliver the machine in a consolidated container, or if the customer orders two or more machines together, we will ship them in a container and send it to the port, which will help the customer save even more money.

We have a world-class R&D team to support the quality of our machines, and our products are CE and SGS certified, proving the advantages of DenaliWeld machines.

Machine Show and Welding Depth Test

Our Competences
Are Confirmed By Our Customers

We’re excited to team up with @WeldingTipsAndTricks to push the limits of the DenaliWeld laser welding machine!

It’s not just about speed—it’s also about precision and quality. Want to see the results?

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